Energy Monitoring Platform
Challenge
The Problem
The plant consumed energy across 200+ measurement points but had no unified visibility. Shift supervisors received monthly utility bills — the first indication of overconsumption came 30 days after the fact. Energy costs represented 38% of total COGS.
Approach
Our Solution
We installed smart meters at all 200+ points and built a real-time energy dashboard with anomaly detection. The system flags deviations from baseline consumption within 15 minutes. An AI layer identifies the top 5 waste contributors each shift and pushes actionable recommendations to the shift manager's tablet.
Outcomes
Results Achieved
↓ 18% total energy cost reduction in year 1
Real-time visibility across 200+ measurement points
Anomaly detection latency reduced from 30 days to 15 minutes
ISO 50001 certification achieved post-implementation
Business Impact
ROI Statement
Annual energy savings of ~$420,000 on a $230,000 project. Payback period: 6.5 months.
Your turn
Want Results Like These?
Book a free 30-minute consultation. We'll map your current state and build a business case before any commitment.